5 Inspection Procedures for Eliminating Defects
We put quality management throughout the whole process of hat production: from fabrics to semi-finished products, finished products packaging, etc., to ensure the quality of the final products. Currently, there are 30 quality inspectors and 10 inspection machines.
Step 1
Fabric Inspection
Inspection items: appearance, weight, density, feel, pattern, color, width, length, weft skew, and weft arc of the fabric.
We use a four-point inspection method, and each yard of defects will be rated as four points for severe deficiencies.
Example: All holes will be rated four points regardless of their diameter.
Step 2
Cutting Inspection
Masters cut out the panels in correct shape and size, according to the tech pack. It's the basic step before sewing the perfect hats.
Step 3
In-line Product Inspection
Inspecting an in-line hat is to check whether the process meets the requirements of tech pack in production to discover and solve the possible quality problems in advance.
Step 4
Finished Product Inspection
Inspection I. Label
Handwriting clear or not; The direction and location of the label qualified or not; The content of the stitches qualified or not; Craftmanship of the stitches qualifed or not.
Inspection II. Inside of Hats
Material and color of seam tape qualified or not; Material and color of sweatband qualified or not; Measuring head circumference size qualified or not; Inside crown wrinkle or not; Line blister or not.
Inspection III. Outside of Hats
Fabric Color qualified or not, with or without chromatic aberration; Color and craftsmanship of the sweatband hat stitching thread, embroidery thread color qualified or not; The peak of the cap, round or not, symmetrical, blistering, tooth printing; Measuring head circumference size qualified or not; The number and spacing of the hatchet derivative line qualified or not.
Step 5
Packaging Needle Inspection
It is used to inspect if broken needles, broken screws or staples left on the hat during hats production, so as to eliminate the potential risk of human injury.
Certification
Factory Show
Quality Control
Consult Your Hats & Caps Expert
We help you customize and manufacture premium hats that are worthy of your brand on time, and on budget.
Phone
Address
Headquarters: Foremost Hats Garden 98, Xinkang Road, 226000, Nantong, China
Factory:Phum Boeng Thom2.Sangkat Boeng Thum, Khan PouSen Chey, Phnom Penh, Kingdomof Cambodia
Do Trung Hamlet, Cam Tan Commune, Cam Thuy District, Thanh Hoa Province, Vietnam.
Website
US Website: https://shop.foremosthat.com
UK Website: https://foremosthat.uk
EU Website: https://foremosthat.eu
