Custom High Cuffed Merino Wool Beanie - 1338
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Certified Multi-Step QC
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Free Sample Available
Sample before bulk order
5 Factory Network
Scalable, Flexible Production
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Flexible Customization for Every Brand Need
Key Features
Embroidery
Flat Embroidery
Clean, professional finish for detailed logos and text. Up to 12 thread colors.
3D Puff Embroidery
Raised foam backing for bold, dimensional lettering. Up to 3 colors. Front panel only.
Specialty Thread
Metallic, reflective, or glow-in-the-dark options. Gold, Silver, Copper and 7 more colors.
Available positions & max sizes
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CuffMax 4.8" × 1.5"Flat Embroidery 3D Puff Embroidery
Embroidery Design Tips
- Text should be no smaller than 0.2" tall with a minimum stroke width of 0.08"
- Front panel: max 3 lines of text, 20 characters per line for best clarity
- Side/back: max 2 lines, 10 characters per line due to limited space
- Fine lines, gradients, and shading are difficult to reproduce — use solid fills
- Large solid backgrounds may cause fabric distortion; our team will advise if adjustment is needed
Patches on this style
Patches offer a premium, tactile branding element. We produce woven, PVC, leather, and chenille patches in-house and apply them during production for a clean, factory-finished result.
Detailed LogoWoven Patch
Fine-thread woven fabric. Excellent for intricate logos. Merrow or laser-cut edge.
Outdoor / SportPVC / Rubber Patch
Molded 3D rubber. Waterproof, durable. Up to 8 colors + layers.
PremiumLeather Patch
Genuine or vegan. Debossed, embossed, or laser-etched branding.
Available positions & max sizes
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Cuff4.8" × 1.5"
Print File Requirements
- Vector file required (AI / EPS / PDF) for custom die-cut shapes
- For leather patches, provide a single-color artwork — deboss/engrave is monochrome
- PVC patches: specify Pantone colors for exact color matching
Build Your Custom Beanie from Yarn to Finish
Choose the beanie shape, yarn, knit structure, colors, branding, and packaging that fit your collection. Send us a reference image, sketch, or tech pack, and our team will review the construction before sampling.
Choose Your Custom Beanie Style and Fit
The silhouette determines how a custom beanie looks, fits and displays your branding.
Start with a classic cuffed beanie, a short fisherman shape or a relaxed slouch fit. Then define the finished height, cuff depth, opening width and stretch level required for your customer.
Available Beanie Styles
Cuffed Beanie
A classic knit beanie with a fold-over cuff. The cuff provides a stable area for embroidery, woven labels and patches.
Double-Cuff Beanie
A deeper folded construction with extra layers around the ears. It creates a substantial appearance for winter and outdoor collections.
Fisherman Beanie
A short, close-fitting silhouette designed to sit above or around the ears. Common in workwear, streetwear and lifestyle collections.
Slouch Beanie
A longer body creates a relaxed shape at the back of the head. Suitable for fashion-led and casual branded beanies.
Pom-Pom Beanie
A cuffed or uncuffed beanie finished with a yarn, faux-fur or removable pom-pom. Colors can match or contrast with the body.
Earflap Beanie
Extended side sections provide additional ear coverage. Braided ties, tassels and interior lining can be added according to the design.
Kids’ Beanie
A smaller pattern developed for children. Finished measurements, stretch, trims and labeling should be reviewed for the intended age group.
Fit and Measurement Options
- Finished height: Measure from the top of the beanie to the lower opening while the product is laid flat and unstretched.
- Opening width: Measure straight across the lower opening without stretching the knit.
- Cuff height: Measure from the lower folded edge to the top edge of the cuff.
- Crown shape: Choose a rounded crown, shaped decrease, gathered top or pom-pom finish.
- Fit level: Close, regular or relaxed.
- Size range: Adult, youth, kids or custom measurements.
- Layer construction: Single layer, double layer or partially lined.
- Cuff construction: Fixed cuff, adjustable fold or double-fold cuff.
Fit Development Tip
A reference sample gives the factory the clearest fit standard.
Send the sample together with the finished height, opening width and cuff height. State whether measurements are taken in a relaxed or stretched condition. This prevents a “regular fit” from being interpreted differently by the buyer and factory.
Materials & Fabrics
Choose from our in-stock fabric library or source your own. We work with cotton, polyester, nylon, wool blends, and specialty textiles — woven, knit, and non-woven.
Cotton Twill
Classic, durable, 7 oz weight. Ideal for structured caps with clean embroidery.
Corduroy
Textured cotton blend with retro aesthetic. Wide-wale and micro-wale available.
Recycled Polyester
GRS-certified, moisture-wicking performance fabric. Lightweight and quick-drying.
Performance Mesh
Breathable polyester mesh for rear panels. Multiple hole patterns and weights.
Acrylic
Tear-resistant, packable. Popular for outdoor and travel caps.
Waxed Canvas
Heavy-duty, weather-resistant finish. Ages naturally for rugged brand appeal.
Wool Blend
Premium hand-feel, warm-season and cold-season weights. Excellent for luxury branding.
Custom / Client-Supplied
Send us your fabric. We'll test feasibility and produce a sample within 7 days.
Fabric Notes
- All fabrics pass OEKO-TEX or equivalent safety testing before production
- Custom fabric orders may extend lead time by 5–10 days for sourcing and testing
- We provide free physical swatches on request before committing
Develop Custom Yarn Colors and Knitted Patterns
Color in a knitted beanie is influenced by the fibre, yarn texture, knit structure and lighting.
Choose from available yarn colors or develop a custom-dyed shade. Stripes, marl yarns, contrast cuffs and knitted jacquard patterns can also be used to build a recognizable brand design.
Color Capabilities Content
- Stock yarn colors: Select from available yarn shades for a more straightforward development process.
- Custom-dyed yarn: Develop a color using a Pantone reference and an approved physical yarn swatch.
- Marl and heather yarn: Combine fibre colors to create a mixed or textured appearance.
- Contrast construction: Use different colors for the body, cuff, crown, pom-pom or interior layer.
- Knitted stripes: Add horizontal, vertical or engineered stripe patterns.
- Jacquard knitting: Knit logos, lettering or repeating artwork directly into the beanie.
- Tone-on-tone branding: Combine a body color with a slightly lighter or darker logo.
- Multicolor artwork: Use multiple yarn colors within the limits of the selected knit construction.
Solid and Tonal
Use one primary yarn color throughout the beanie or combine closely related shades.
This works well for minimalist branding, tonal embroidery and premium material-focused collections.
Stripes and Color Blocking
Combine contrasting yarn colors across the body, cuff, crown or pom-pom.
The stripe width and color change points should be shown in the artwork or technical drawing.
Jacquard and Knitted Patterns
Integrate logos, text or repeating artwork into the knitted structure.
The design may need to be simplified according to the knit gauge, yarn thickness and number of colors.
Custom-dyed yarn availability and minimum quantity depend on the selected fibre, yarn construction and color.
Pantone references provide a starting point. Final color approval should be based on a physical yarn swatch because textured fibres can appear different from a printed color standard.
Choose the Beanie Knit Structure and Construction
Knit structure determines the surface texture, stretch, warmth and shape of a custom beanie.
The same yarn can produce very different results when used in a fine rib, chunky cable or jacquard construction. Review yarn count, ply and knit gauge together rather than selecting them separately.
1×1 Rib Knit
A fine vertical rib with balanced stretch and a clean appearance.
Suitable for close-fitting beanies, fine-gauge Merino styles and smaller embroidered logos.
Waffle Knit
A grid-like surface adds texture and visual depth.
The structure can affect stretch and finished weight, so measurements should be approved on the actual knitted sample.
2×2 Rib Knit
A wider rib that creates a more visible knitted texture.
Frequently used for cuffed beanies, fisherman beanies and medium-to-chunky yarn constructions.
Jacquard Knit
Multiple yarn colors are knitted into a logo, wordmark or repeating pattern.
Artwork detail is limited by the knit gauge and yarn thickness. Fine lines and small lettering may require simplification.
Jersey Knit
A smoother knitted surface with less visible rib texture.
It provides a clean background for simple branding, color blocking and selected print applications.
Double-Layer Knit
Two knitted layers create a fuller construction and allow different interior and exterior colors.
The additional layer affects warmth, stretch, weight and finished measurements.
Cable Knit
Raised interlocking patterns create a dimensional, traditional winter appearance.
Cable size and spacing should be developed according to the yarn thickness and finished beanie width.
Mixed Knit Structure
Combine rib, jersey, cable or jacquard sections within one beanie.
The transition points should be clearly shown in the technical drawing to control shape and pattern placement.
Construction Details to Confirm
- Yarn count and number of plies
- Knit gauge
- Single-layer or double-layer construction
- Finished height and opening width
- Crown shaping and decrease method
- Linked, knitted or sewn crown seam
- Cuff depth and fold construction
- Stretch and recovery requirement
- Finished product weight
- Lining attachment method
Add Custom Logos and Decoration to Your Beanie
A logo method must work with the selected yarn, knit structure and placement.
Direct embroidery, knitted jacquard and patches create different levels of detail, texture and stretch. Test the decoration on the actual beanie construction before approving bulk production.
Direct Embroidery
The logo is stitched directly onto the cuff or beanie body.
This method suits clear wordmarks and compact designs. Stitch density, backing and logo size should be adjusted to prevent the knitted fabric from puckering or losing stretch.
Knit-In Jacquard Logo
The logo becomes part of the knitted construction.
Jacquard works well for bold lettering, repeating logos and all-over patterns. Small details may need to be simplified according to the knit gauge.
Woven or Embroidered Patch
A separately produced patch is sewn onto the cuff or body.
Patches provide defined edges and allow more detail than some direct embroidery applications. Patch size should be matched to the cuff height and beanie stretch.
Additional Branding Options
- Woven cuff label: A small folded or flat label sewn into the cuff edge.
- Leather patch: Genuine or alternative leather with debossed, embossed or printed branding.
- PU patch: A consistent synthetic patch suitable for molded or debossed details.
- Silicone patch: A flexible raised logo with a clean technical appearance.
- Chenille patch: A textured patch commonly used for letters and collegiate-inspired graphics.
- Metal badge: A small metal branding element attached with an appropriate backing.
- Reflective label: A visible branding detail for selected outdoor and performance products.
- Interior print: A printed logo, size mark or care message placed inside a compatible lining.
- Pom-pom color branding: Use custom color combinations to connect the pom-pom with the brand palette.
Decoration Application Notes
- Dense embroidery can restrict the stretch of knitted fabric.
- Large logos may distort lightweight or open knit structures.
- Use suitable backing to control puckering and edge definition.
- Keep patches within the usable height of the cuff.
- Simplify jacquard artwork according to the knit gauge.
- Check that metal badges do not create uncomfortable interior contact points.
- Approve the logo size, color, position and attachment method on a physical sample.
Add Linings and Functional Features
Functional options can change the warmth, weight, stretch and interior comfort of a custom beanie.
Select these features according to the intended season and use. The yarn, knit construction and lining should be reviewed as one complete product specification.
Fleece Lining
A soft interior layer that adds warmth and gives the beanie a fuller construction.
Specify whether the lining covers the complete interior or only the ear area.
Satin Lining
A smooth interior lining often selected for hair-conscious, fashion and lifestyle collections.
The lining pattern must allow enough room for the outer knit to stretch without pulling.
Thermal Lining
A knitted or brushed interior layer developed for colder conditions.
The lining weight and attachment method affect the finished size and bulk of the beanie.
Wind-Resistant Inner Layer
An additional internal layer can help reduce airflow through open knitted structures.
Material compatibility and breathability should be reviewed during product development.
Reflective Details
Reflective yarn, piping, labels or patches can be added for selected outdoor and visibility-focused designs.
Confirm the position and appearance under both daylight and low-light conditions.
Removable Pom-Pom
A detachable pom-pom allows the customer to change the appearance or simplify product care.
The attachment should be secure while remaining accessible from the interior.
Functional performance depends on the complete combination of yarn, knit structure, lining and finishing method.
Define the intended use and required test method before selecting a performance feature. Availability should be confirmed during specification review.
Build a Complete Private-Label Beanie
Private-label branding extends beyond the front logo.
Add cuff labels, interior brand labels, fibre-content information, care instructions, hang tags and retail barcodes to prepare custom beanies for wholesale, retail or direct-to-consumer sales.
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1.
Cuff LabelA woven, printed or folded label sewn onto the front or side of the cuff.The label width and height should fit the usable cuff area without restricting stretch.
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2.
Side-Seam LabelA small folded label inserted into the side or back seam.Suitable for subtle secondary branding and small wordmarks.
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Interior Brand LabelA main brand label placed inside the beanie or attached to the lining.Position it away from high-friction areas where possible.
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Fibre-Content and Care LabelLists the fibre composition, care instructions and country of origin required for the destination market.Confirm the required language and regulatory information before production.
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5.
Size LabelDisplays adult, youth or kids’ sizing, or a specific size designation.It can be produced as a separate label or combined with the main care label.
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6.
Hang TagA printed retail tag attached to the beanie with a string, pin or approved fastener.It can include the brand story, material information, barcode, SKU and retail price.
Label Specifications
Woven Labels
Suitable for clean wordmarks and durable branding.
Define the dimensions, fold type, background color, edge finish and attachment position.
Printed Labels
Suitable for detailed artwork, care information and multiple lines of text.
Confirm the label material, print colors and wash requirements.
Leather or PU Patches
Suitable for embossed, debossed, printed or molded branding.
Specify the material, thickness, edge shape, color and sewing-hole arrangement.
Heat-Transfer Labels
A low-profile option for selected interior linings and compatible materials.
Test adhesion, stretch and surface appearance on the actual material.
Private-Label Checklist
- Confirm the destination market before preparing compliance labels.
- Include fibre composition and percentage.
- Provide care symbols and written instructions where required.
- Confirm country-of-origin wording.
- Match label size to the cuff and beanie proportions.
- Check that interior labels do not create uncomfortable edges.
- Add SKU, color, size and barcode information when required by the sales channel.
Packaging
From polybag basics to premium unboxing experiences. We offer three packaging tiers to match your brand positioning and retail channel requirements.
Standard
Individual clear polybag with suffocation warning. Packed into master cartons (24–48 pcs). Suitable for wholesale and B2B fulfillment.
Branded Box
Custom printed kraft or cardboard box with tissue paper wrap. Brand sticker seal optional. Ideal for D2C and e-commerce.
Luxury
Rigid gift box with magnetic closure, embossed logo, satin lining, and branded ribbon. For limited editions and high-end retail.
Shipping & Carton Details
Master Carton
5-ply corrugated, 24–48 pcs per carton depending on style
Carton Markings
Custom printed or labeled with SKU, color, size, and quantity
Palletization
Export-grade pallets with stretch wrap for container shipments
Inner Packing
Tissue paper, silica gel packets, and shape-keeper inserts available
Branding Tips
- Branded packaging requires artwork setup — allow 3–5 extra days for production
- Eco-friendly options available: recycled cardboard, soy-ink printing, biodegradable polybags
- We can fulfill directly to your warehouse, 3PL, or individual customers (drop-ship)
Our Production Standards
We combine world-class factory capabilities, uncompromising quality control, and a transparent global supply chain so you can scale your brand with absolute confidence.
Factory
We ensure your headwear is built with absolute consistency, zero compromise, and a highly optimized production timeline.
Quality Control
Every batch undergoes rigorous multi-point testing, including fabric stress tests, panel alignment verification, and meticulous checks.
Supply Chain
From sourcing sustainable materials to managing customs and delivery, our end-to-end supply chain is built for speed and predictability.
From order to delivery
We'll give transparent timelines, flexible MOQs, and multiple shipping options to fit your supply chain.
Frequently Asked Questions
Find answers to common questions about customization, production, and delivery to help you move forward with confidence.
Do you still have any questions or need help from an expert?
What is the minimum order quantity?
The minimum order quantity depends on the service you choose. Blank stock orders start from 24 pieces, logo customization starts from 48 pieces, and fully custom production starts from 1000 pieces. Certain fabrics, custom colors, trims, and decoration methods may require a higher MOQ.
Can I add my logo to this style?
Yes. Available options may include flat embroidery, 3D puff embroidery, printing, and woven, leather, PVC, or chenille patches. Logo placement and maximum artwork size depend on the construction of the selected style. Send us your artwork and we will recommend a suitable decoration method.
Can I change the fabric, color, fit, or construction?
Yes. For fully custom orders, you can modify the fabric, Pantone color, crown height, panel construction, visor, closure, sweatband, labels, hardware, and packaging. For lower-quantity orders, selecting an existing style and adding your logo is usually the faster option.
Can I order a sample before bulk production?
Yes. We can provide a stock sample, a custom logo sample, or a fully developed pre-production sample. Sample pricing depends on the product and customization method. Custom sample fees can be credited toward the bulk purchase order after production is confirmed.
How long do sampling and production take?
Logo-customized samples generally take 7–10 days after artwork approval, followed by 7–20 days for bulk production after sample approval. Fully custom projects generally require 14–21 days for the first sample and 30–45 days for bulk production after the pre-production sample is approved. Custom fabrics, molds, or hardware may extend the schedule.
What information do I need to request a quote?
Please provide the product or style number, required quantity, preferred colors, logo file, decoration method, delivery country, and required delivery date. If you need fully custom production, include a tech pack, reference images, or a sketch. Our team will review the details and advise on pricing, MOQ, and timing.
Have a project in mind?
We help you customize and manufacture premium hats that are worthy of your brand on time, and on budget.
Do you have any questions or need help from an expert? Contact Us